Automation of phosphate removal from wastewater

Safely comply with limit values, optimize precipitant consumption and improve sludge behavior

Optimize your precipitant dosage and unlock a significant potential for savings! The dosage is at an optimum level if your plant reliably adheres to the limit value but does not use more precipitant than required. How do we optimize phosphate precipitation? By using the Liquiline Control system. It doses the precipitant automatically in accordance with the actual load and your individual phosphorus limit value. This results in phosphate precipitation that is reliable and easy on resources.

Our solution for automated phosphate removal from wastewater controls the precipitant dosing pumps. ©Endress+Hauser

Our Liquiline Control solution for automated phosphate removal from wastewater controls your precipitant dosing pumps in accordance with the actual load and your individual phosphorus limit value.

The automation of the phosphate removal ensures a constant phosphate concentration in the outlet. ©Endress+Hauser

The automation of the phosphate removal ensures a low phosphorus concentration in your wastewater treatment plant outlet during both peak- and low-load phases.

Liquiline Control works with iron-based, aluminum-based and mixed phosphate precipitants. ©Endress+Hauser

Liquiline Control works with iron-based, aluminum-based and mixed precipitants. You can change the precipitant at any time, e.g. if you want to use a different chemical in summer than in winter.

The Liquiline System CA80PH orthophosphate analyzer supports chemical phosphate precipitation. ©Endress+Hauser

The orthophosphate analyzer, Liquiline System CA80PH, provides reliable and reproducible measured values that Liquiline Control uses to regulate the dosing of the precipitant into the clarifiers.

Chemical phosphate precipitation ensures reliable removal of phosphorus from the wastewater. ©Endress+Hauser

With the Liquiline Control system, you can automate chemical phosphate precipitation in your wastewater treatment plant, ensuring reliable removal of phosphorus from the wastewater.

Phosphorus vs phosphate - which value counts?

For wastewater to be classed as "clean", phosphorus is one of the nutrients that must be reduced. Phosphorus is removed from the wastewater by adding precipitants, which can be dosed at various different points. However, phosphorus cannot be completely eliminated; only the proportion that is present in the form of phosphate can be removed. The phosphorus value is used to monitor the WWTP outlet while the phosphate value is used to control precipitation.

Challenges of phosphate precipitation

Iron salts or aluminum salts are the precipitants usually used. If the dosage is too high, this can increase the salinity of the biology and result in increasing sludge volumes. Too much salt increases the number of ions in the water, which in turn changes the pH value and can ultimately lead to corrosion of the system. Higher sludge volumes mean increased disposal costs. Last but not least, overdosing means that the precipitant, which is usually very costly, goes to waste.

The EU Water Framework Directive (WFD) specifies environmental objectives for surface waters that have a direct impact on the outlet values of wastewater treatment plants. The limit values for phosphorus in the outflow are dependent on plant size and typically range between 1 and 2 mg/l. If required by the local conditions, e.g. if the effluent from the wasteater treatment plant is discharged into sensitive waters, the limit values may be significantly lower.

Automated phosphate removal with the Liquiline Control

Phosphate concentrations are usually subject to strong fluctuations, depending on the weather, time of day and the nature of the dischargers feeding into the wastewater network. To deal with these fluctuations, the Liquiline Control doses precipitant based on the load.

This means that the control system takes the current phosphate value in the aeration basin into account along with the quantity of wastewater that is currently flowing through the WWTP. Precipitant continues to be added until the target value you have configured for phosphate is reached and the limit value for phosphorus is reliably adhered to. This also prevents overdosing of precipitant, thereby averting an increase in the salinity of the biology and an increase in sludge volumes.

利点

  • Full compliance with your prescribed phosphorus outlet values - even with dynamic influents and high load peaks

  • Optimized phosphate precipitant consumption

  • Control of two dosing pumps at the same time

  • You can use iron-based, aluminum-based as well as mixed precipitants

  • The process is completely under your control, as you can switch to manual operation at any time

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